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Pet Bottle Aseptic Juice Filling Machine 12000 BPH Full Automatic 20℃-25℃

Jiangsu Zhongyin Machinery Co.,Ltd

Pet Bottle Aseptic Juice Filling Machine 12000 BPH Full Automatic 20℃-25℃

Brand Name : China Beverage

Model Number : WJG32-32-24-24-6

Certification : CE ISO

Place of Origin : Zhangjiagang, China

MOQ : 1 set

Price : Negotiable

Payment Terms : L/C, T/T, Western Union

Supply Ability : 10 sets/season

Delivery Time : 45-90 Working Days

Packaging Details : Wooden days

Product name : NFC juice drink filling machine

Bottle volume : 0.2L-2.5L

Package : PET plastic bottle

Capacity : 12000BPH

Filling temperature : 20℃-25℃

Applicable Products : Juices, tea drinks, functional drinks, vegetable protein drinks, etc.

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12000BPH Full Automatic Pet Bottle Aseptic Juice Filling Machine

China-beverage Co., Ltd was found in 2011, located in Zhangjiagang City, Jiangsu Province, China. We are one manufacturer for beverage packaging machinery, as aseptic cold filling machine, bottle blowing filling capping combiblock system, water filling machine line, CSD bottling line, hot juice production line, bottle labeling and packaging system, water treatment plant, etc. China-Beverage has international standard workshop is more than 15000 square meters. Any chance, welcome your visit.

Overview

Applicable products: NFC juice drink, Tea drink, Fresh milk, etc.
Applicable containers: Plastic bottle, etc.
Filling principle: Weight filling, flowmeter filling
Filling temperature:
20℃-25℃

Technical parameter

Station of disinfectant water spraying 32
Time of disinfectant water spraying ≥15 seconds
Times of disinfectant water spraying Second times
Position of sterile water spraying 24
Time of sterile water spraying ≥3
Filling station 24
Capping station 6
Production capacity 12000bph

Main Configuration

Material of filling valve Stainless steel SUS304
Main motor ABB/ SEW
Sliding bearing IGUS
Frequency inverter MISBUSHI
Touch screen PROFACE/MITSUBISHI
PLC MITSBUSHI
Pneumatic components FESTO/SMC
Seals Busak+Shamban (America)
Photocell switch Banner (America)
proximity switch TURCK (Germany)


Description

a. Bottle feeding mechanism

1) The air conveyor is directly connected to the bottle in-feeding wheel.

2) The bottle-infeed wheel adopts the innovative design of the bottle-mouth clamping mechanism with splitting function, which eliminates the bottle screw and the conveyor chain. It is not necessary to replace and adjust any part when doing with different bottles.


b. Disinfectant washing machine, aseptic water washing machine

1) Sterilization with two-wheel disinfectant ensures both effective disinfection time and disinfectant consumption.

2) Washing machine is electronically controlled, each washing branch adopts imported pneumatic diaphragm valve, which is controlled by PLC to realize the opening and closing of the bottle flushing valve.

3) Aseptic water bottle washer has steam shielding to avoid contamination of sterile water by microorganisms.

4) Compared with the traditional water-distributing tray structure, this electronic bottle flushing has a simple structure, no relative sliding mating surface and sanitary corner, easy to clean, and can withstand acid and alkali cleaning liquid and has a long service life.

5) Pneumatic diaphragm valves and electrical control systems are installed in the operation space of the filling room for easy observation and maintenance, and can reduce the aseptic space.

6) Rotating disksare all welded with stainless steel AISI304.

7) Large flat-toothed bearings for smooth and reliable operation.

8) The bottle holder is made of stainless steel AISI304, which is hygienic and durable.

9) Bottle clamps and lifting sliding sleeves are all German igus corrosion-resistant maintenance-free bearings.


c. Transition wheel

1) There is aseptic water washing nozzle at the transition wheel between the filling machine and the capping machine to rinse the residual material at the thread of the bottle mouth.

2) Replace the traditional dial with a bottle-necked bottle clip. When using different bottles shape, there is no need to adjust the height of this machine, and no need to replace or adjust any parts. Adapt to thinner, lighter bottle shapes and reduce costs of bottle producing.


d. Material filling machine

1) It adopts non-contact filling way, which can effectively prevent secondary pollution;

2) It is used with imported pneumatic diaphragm filling valve, to measure the filling capacity with KROHNE (or E+H) high-precision electromagnetic flowmeter to realize the valve opening and closing.

3) The filling valve has simple structure, easy to clean, can withstand acid and alkali cleaning liquid and high temperature of 150 °C; it has a long service life. The filling valve port adopts patented slow-flow device of our company, which can effectively prevent material from foaming and overflowing.

4) Electromagnetic flowmeter and pneumatic diaphragm filling valve and flow electrical control system are installed in the operation space of the filling room, which is convenient for users to observe and repair, then can reduce the aseptic space.

5) The filling machine is equipped with an automatic CIP cleaning system, which can effectively clean the inner and outer walls of the filling valve, contacting with material. The CIP cleaning process is automatically completed by the PLC.

6) The filling machine has its own liquid cylinder and is equipped with a pressure and liquid level sensor to monitor the condition of the material in the liquid tank in real time.


e. Capping machine

1) Adopt magnetic constant torque capping head, which is stable. And the capping defective rate is smaller than 0.2%.
2) There is a line of optoelectronic switches in the cap falling guide rail. If there is no cap in the rail, the machine would automatically stop, sparing the situation of no cap.
3) The cap locking cylinder connected to cap falling guide rail and cap moving disk continuously control the discharge of caps, so as to ensure no cap-in when there is no bottle, reducing the abrasion of caps.

Company Serivce


1. We are one professional manufacturer in beverage production line, for juice drink, drinking water, carbonated soft drink, milk, etc.

We have our own factory, with 15000 square meter.
2. We have the certifications of ISO, CE and so on.
3. The production lines made by China-Beverage are exported to many countries abroad every year, such as America, Japan, Korea, Thailand,

Vietnam, Myanmar, Philippines, Israel, Tanzania, Pakistan, Ethiopia, etc.
4. We offer free technician support and consultation to help you to buy new machines and start a new factory.
5. We offer one year quality guarantee for the machines you buy freely.
6. We will send our technician to your country for production line installation and commissioning.
7. Your inquiry will be replied within 24 hours, you are welcome to contact me in your convenience, please feel free to contact me if any question you have.


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